What are the maintenance procedures and requirements for vibrating screen exciters?
In the field of industrial equipment maintenance, the vibrating screen exciter is one of the key equipment. During its maintenance process, a series of steps and standards must be followed to ensure its reliability and durability. The maintenance process of the vibrating screen exciter includes a series of strict operations, from taking photos and archiving the original machine state at the factory to the comprehensive process of painting and shipping. Each step significantly affects the results of the maintenance quality. In order to ensure the quality of maintenance, the various requirements in the maintenance of the vibrating screen exciter are also particularly critical. From bearings to housings, to gears and other parts, relevant standards and specifications must be strictly followed to ensure that the expected working performance can be achieved after maintenance.
Maintenance process of vibrating screen exciter
Take photos of the original machine state upon entering the factory and archive them → Shot peening → Primer spraying → Disassemble the vibrating screen exciter → Take photos of parts and archive them → Clean parts → Inspect, test and archive them → Issue test report → Salesperson and user confirm the damage and form a damage confirmation form → Develop maintenance plan → Receive parts → Inspect, record and archive → Ultrasonic cleaning → Assembly → Test and record into files → Paint → Ship
Maintenance requirements of vibrating screen exciter
1) Bearings
Must be replaced during maintenance, and high-quality SKF vibrating screen bearings must be selected to ensure that they can withstand high-intensity vibration working environment and maintain long-term stable operation. Careful installation and adjustment work is also essential to ensure the correct installation position and normal working state of the bearings.
2) Seals
Replacement of seals is an important guarantee to ensure the normal operation of the exciter. When replacing, high-quality seals that match the originals must be selected to ensure that they can effectively prevent the leakage of lubricating oil or other substances, thereby protecting internal parts from damage.
3) Box body
The box body with cracks, deformation, thread damage and wear must be replaced; when the box body hole and the bearing outer ring installation position are worn and the bearing does not meet the assembly requirements, it must be replaced. The new box body should be made of high-strength ductile iron QT400-12 material, without defects such as slag inclusions, pores, cracks, etc. and ultrasonic flaw detection to ensure its durability and stability. During the box body processing, the precision processing process of the CNC machining center should be strictly implemented to ensure the accuracy and stability of the box body.
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For more detailed information on the maintenance procedures and requirements of vibrating screen exciters, please click here:https://www.zexciter.com/en/a/news/vibrating-screen-exciter-maintenance-process.html
