A vertical compound crusher, also known as a composite crusher, combines the principles of impact, grinding, and crushing to effectively break down materials into smaller sizes. This crusher is widely used in various industries, including mining, metallurgy, building materials, and chemical engineering.

Vertical compound crusher technical parameters

Capacity (t/h):

Varies depending on the model and material being processed.

Typical range: 10-200 t/h.

Feeding Size (mm):

Maximum feeding size: 50-100 mm.

It can handle materials with a certain degree of hardness and moisture.

Output Size (mm):

Adjustable, typically 0-5 mm.

Achieves fine crushing and uniform particle size distribution.

Rotor Diameter (mm):

Depending on the model, rotor diameter can vary.

Common range: 800-2000 mm.

Rotor Speed (r/min):

Influences the crushing efficiency and particle size.

Typical range: 800-1500 r/min.

Power (kW):

Depends on the size and capacity of the crusher.

Typical range: 22-250 kW.

Weight (kg):

The weight varies depending on the size and model of the crusher.

Common range: 3000-15000 kg.

Dimensions (L x W x H) (mm):

Varies by model.

Example: 2100x2000x2200 mm (for a medium-sized crusher).

Reduction Ratio:

Typically ranges from 4:1 to 8:1.

Indicates the efficiency of size reduction.

Material Hardness:

Capable of processing materials with a Mohs hardness of up to 7-8.

Key Features

High Crushing Efficiency:

Combines impact, grinding, and crushing mechanisms to achieve high crushing efficiency.

Adjustable Output:

The output size can be adjusted by altering the gap between the impact plate and the grinding plate.

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Heavy-duty vibratory feeders are versatile machines used to transport and control the flow of bulk materials in various industries. Their robust design and reliable operation make them suitable for handling a wide range of materials, including aggregates, minerals, and industrial products.

Heavy-duty Vibratory Feeders Application

1. Mining and Quarrying

Ore Processing: Feeds primary crushers with ore, ensuring a consistent flow of material for further processing.

Aggregate Handling: Moves large volumes of aggregates such as sand, gravel, and crushed stone.

Mineral Processing: Feeds raw minerals into processing equipment like mills, screens, and separators.

2. Construction and Infrastructure

Concrete Production: Feeds aggregates into concrete mixers and batching plants.

Road Construction: Handles the transport and distribution of asphalt, gravel, and other road-building materials.

3. Recycling and Waste Management

Material Recovery Facilities (MRFs): Transports and sorts recyclable materials such as plastics, metals, and paper.

Scrap Metal Processing: Feeds scrap metal into shredders and separators.

Waste Handling: Moves municipal solid waste and other waste materials for further processing and disposal.

4. Industrial Manufacturing

Foundries: Feeds raw materials like sand, clay, and additives into molds and furnaces.

Chemical Processing: Handles bulk chemicals and feeds them into reactors, mixers, and other processing equipment.

Glass Manufacturing: Transports raw materials such as silica, soda ash, and limestone into melting furnaces.

5. Food and Agriculture

Grain Handling: Transports and measures grains, seeds, and other agricultural products.

Food Processing: Moves bulk food products like sugar, salt, and grains into processing and packaging lines.

6. Cement and Building Materials

Cement Production: Feeds raw materials like limestone, clay, and iron ore into kilns and mills.

Gypsum and Plasterboard Production: Handles bulk gypsum and other raw materials used in plasterboard manufacturing.

7. Energy and Power Generation

Coal Handling: Feeds coal into crushers, conveyors, and furnaces in power plants.

Biomass Processing: Transports biomass materials such as wood chips and pellets into energy conversion systems.

8. Pharmaceuticals and Chemicals

Bulk Drug Production: Handles large volumes of raw pharmaceutical ingredients.

Chemical Production: Moves bulk chemicals for processing, mixing, and packaging.

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For more detailed information about heavy duty vibratory feeder applications, please click here: https://www.zexciter.com/en/a/news/heavy-duty-vibratory-feeders-application.html

Intelligent compact shelving systems, often used in libraries, archives, offices, and industrial settings, integrate advanced technology with space-saving designs to optimize storage efficiency and accessibility.

Intelligent Compact Shelving Systems Components

Shelving Units:

Adjustable Shelves: Shelves that can be repositioned to accommodate different sizes of items.

Modular Design: Allows customization and expansion of the shelving system as needed.

Track and Carriage System:

Tracks: Installed on the floor to guide the movement of the shelving units.

Carriages: Support the shelving units and move along the tracks, either manually or electronically.

Drive Mechanism:

Manual: Crank handles or mechanical assist systems to move the shelves.

Motorized: Electric motors controlled by a central system or individual controls to move the shelves with minimal effort.

Control System:

Touch Panels/Keypads: For manual input and control of the shelving movement.

Software Integration: Allows for automated control, inventory management, and integration with existing IT systems.

Remote Access: Capability to control and monitor the system remotely via network or internet.

Sensors and Safety Features:

Proximity Sensors: Detect the presence of people or obstacles in the aisles to prevent accidents.

Weight Sensors: Monitor load distribution to prevent overloading and ensure even weight distribution.

Emergency Stops: Easily accessible buttons to halt movement instantly in case of an emergency.

Intelligent Features:

Inventory Management: Integration with RFID or barcode systems to track items and manage inventory.

Environmental Monitoring: Sensors to monitor temperature, humidity, and other environmental factors, ensuring optimal conditions for stored items.

Usage Analytics: Software that tracks and analyzes usage patterns to optimize storage and retrieval processes.

Intelligent Compact Shelving Functions

1. Space Optimization:

High-Density Storage: Maximizes the use of available space by eliminating unnecessary aisles and compacting shelves together when not in use.

Adjustable Shelving: Shelves can be adjusted to different heights to accommodate various sizes of items, optimizing storage capacity.

2. Automated Operation:

Motorized Movement: Shelving units can be moved automatically via electric motors, reducing the need for manual labor and effort.

Touchscreen Controls: Users can operate the shelving units using touchscreen interfaces for easy and intuitive control.

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A tempering furnace is a device used to process glass. It gives the glass strength and safety through a process of heating and rapid cooling.Tempering is a heat treatment process that increases the toughness and ductility of a material while reducing its hardness and brittleness.

Types of Tempering Furnaces

Batch furnaces: These furnaces process a specific batch of material at a time, suitable for small to medium production volumes.

Continuous furnaces: Designed to process materials continuously, offering high production capacity.

Electric furnaces: Utilize electric heating elements for precise temperature control.

Gas furnaces: Use gas as the heating medium, offering cost-effective operation.

Tempering Furnace Operation Process

1. Preparation

Load the furnace: The pre-hardened material is loaded into the tempering furnace. This could be done manually or using automated systems depending on the size and type of furnace.

Select the heating medium: The furnace uses a heating medium like air, salt bath, or oil, depending on the material and desired temperature.

Set the temperature and time: The operator sets the desired tempering temperature and time based on the material and desired properties.

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For more detailed information about the tempering furnace operation process, please click here: https://www.shencglass.com/en/a/news/tempering-furnace-operation-process.html

A welding production line is a complex assembly setup designed to automate and streamline the welding process, ensuring efficiency, consistency, and quality in the production of welded components. It typically consists of several key components and subsystems, each playing a vital role in the overall operation.

Welding production line composition

1. Workstations

Loading Station: Where raw materials or components are loaded onto the line. This may be manual or automated.

Welding Stations: Dedicated stations where welding operations are performed. There can be multiple welding stations, each handling different types of welds or components.

2. Welding Equipment

Welding Machines: These can be MIG, TIG, spot, laser, or arc welding machines, depending on the application.

Welding Robots: Robotic arms equipped with welding tools for precise and automated welding.

Power Supply: Provides the necessary electrical energy for the welding process.

3. Conveyance System

Conveyors: Transport materials and components between different stations.

Automated Guided Vehicles (AGVs): Move parts around the production line autonomously.

Turntables and Positioners: Rotate and position parts for welding, ensuring proper alignment.

4. Fixtures and Jigs

Clamps and Holders: Secure components in place during welding.

Custom Jigs: Designed to hold specific parts in the correct orientation and position.

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For more detailed information about the welding production line, please click here: https://www.bota-weld.com/en/a/news/welding-production-line-composition.html